硅酸盐水泥基胶凝材料体系水化热计算研究

基于传统水化热模型计算水泥水化热,建立矿物掺合料水化热计算公式;采用直接法测定掺粉煤灰、矿渣条件下普通硅酸盐水泥和低热水泥基胶凝材料体系1~7 d水化热。计算结果与实测结果对比表明:矿物掺和料水化热双指数计算公式可表征普通硅酸盐水泥和低热水泥基胶凝材料体系下粉煤灰和矿渣1~7 d水化热,可采用此法结合水泥水化热计算方法进行以水化热作为目标函数的胶凝材料体系优化设计。     

An Engineering Approach for Estimating the Formation of Nitric Oxide from Fuel‐Nitrogen

Explicit approximate equations for estimating the conversion factor of fuel‐nitrogen into nitric oxide are presented. They depend on the fuel‐nitrogen mole fraction, the initial nitric oxide mole fraction, and the kinetics‐equilibrium mole fraction of nitric oxide. This last parameter expresses a limiting value of fuel‐nitrogen conversion; it includes the complex nitrogen chemistry and depends thus on combustion conditions. Experimental results demonstrate that the kinetics‐equilibrium mole fraction for fuel‐lean and high‐temperature conditions can be well estimated by the chemical‐equilibrium mole fraction, but for lower temperatures the kinetics‐equilibrium mole fraction has to be described by other correlations.     

Laser beam melting of aluminum alloys with hull-core build strategy by using an initial meso-scale simulation

Laser beam melting (LBM) of aluminum alloys is gaining a wide popularity in different industrial applications as an alternative technology for the production of individual and complex parts. A long build time and the high amount of experimental work for optimizing or finding new process parameters are two of the current challenges for reaching an industrial maturity. This paper proposes an efficient way to determine new process parameters for aluminum alloy aluminum-silicon10-magnesium with highest build-up rates by using a 3D finite element model on the mesoscopic level. High laser power in combination with the hull-core build strategy was used to increase the build-up rate without impairing the part accuracy. The influences of high laser power, laser diameter and scan speed on the melt pool were studied by using a thermal simulation of single laser tracks. Based on the simulation results the process window could be derived and was tested on a laser beam melting (LBM) system. The achieved reduction of the build time of up to 31 % without loss in part accuracy proved the novel approach for the prediction of the required process window as an efficient method to reduce costly and time-consuming experimental work.     

Milling performance of stone-plastic composite with diamond cutters

In order to meet the requirements of cutting efficiency and economy in the processing of stone plastic composite, milling tests of the stone plastic composite were conducted using straight tooth diamond tools. Cutting forces and temperature were measured under different cutting parameters. Response surface methodology was used to analyze the variation of cutting forces and temperature and to determine the significant contribution of each variable and its two-level interaction. The correlation between actual and predicted results was found by building mathematical models of cutting forces and temperatures, which can be used to make accurate predictions. At last, the optimal cutting parameters for stone plastic composite straight-tooth milling with low cutting forces and cutting temperatures were found to be 10° front angle, 37.9 m/s cutting speed, 0.32 mm feed per tooth, and 0.5 mm milling depth. It is possible to improve processing efficiency and reduce production costs by using these parameters in industrial processing.     

The effect of measurement error on the performance of Mann-Whitney and Signed-Rank nonparametric control charts

Mann-Whitney and Signed-Rank control charts are two well-known nonparametric charts used for controlling the center of the process when the distribution of the process parameter is unknown or nonnormal. Considering the effect of measurement error on the performance of control charts, the mentioned effect with additive model is investigated on Mann-Whitney and Signed-Rank charts. Furthermore, a comparison is made between the two charts and a Shewhart-type $\overline{\mathrm{X}}$ chart (as a parametric one) in the presence of the error. To do so, a simulation program is used and average run length (ARL) of the charts are calculated under three distributions. The results for all three distributions show that the existence of measurement error weakens the performances of both nonparametric charts and larger values of the variance of the error will increase the effect. A numerical example is also discussed to show the effect on the performance of the charts. Multiple measurements is used as a way to decrease the effect of measurement error. Knowing the fact that it requires extra time and money, it can be used in real cases depending on the financial limitations of the user.     

Distribution-free composite Shewhart-GWMA Mann-Whitney charts for monitoring the process location

The Mann-Whitney (MW) statistic is one of the most recommended two-sample statistical tests when the assumption of normality fails to hold due to its robustness and fascinating properties especially when small sample sizes are involved. In order to improve the sensitivity of the generally weighted moving average (GWMA) monitoring scheme toward the detection of large shifts, in this paper, a new distribution-free phase II composite Shewhart-GWMA (CSG) scheme is proposed using the MW U statistic. The performance of the proposed scheme is investigated using the average run-length (ARL) and average extra quadratic loss (AEQL) values through extensive simulations. The performance of this newly proposed monitoring scheme is found to be superior when compared to numerous memory-type MW schemes (some existing and others introduced in this paper) in many situations. An illustrative example is given to demonstrate the implementation of the CSG MW U scheme using real-life data.     

Validation of two-layer model for underexpanded hydrogen jets

Previous studies have shown that the two-layer model more accurately predicts hydrogen dispersion than the conventional notional nozzle models without significantly increasing the computational expense. However, the model was only validated for predicting the concentration distribution and has not been adequately validated for predicting the velocity distributions. In the present study, particle imaging velocimetry (PIV) was used to measure the velocity field of an underexpanded hydrogen jet released at 10 bar from a 1.5 mm diameter orifice. The two-layer model was the used to calculate the inlet conditions for a two-dimensional axisymmetric CFD model to simulate the hydrogen jet downstream of the Mach disk. The predicted velocity spreading and centerline decay rates agreed well with the PIV measurements. The predicted concentration distribution was consistent with data from previous planar Rayleigh scattering measurements used to verify the concentration distribution predictions in an earlier study. The jet spreading was also simulated using several widely used notional nozzle models combined with the integral plume model for comparison. These results show that the velocity and concentration distributions are both better predicted by the two-layer model than the notional nozzle models to complement previous studies verifying only the predicted concentration profiles. Thus, this study shows that the two-layer model can accurately predict the jet velocity distributions as well as the concentration distributions as verified earlier. Though more validation studies are needed to improve confidence in the model and increase the range of validity, the present work indicates that the two-layer model is a promising tool for fast, accurate predictions of the flow fields of underexpanded hydrogen jets.     

Performance assessment of gas crossover phenomenon and water transport mechanism in high pressure PEM electrolyzer

To improve proton exchange membrane (PEM) electrolyzes’ performance the voltage loss through them should be avoided. In this work, it is intended to analyze losses including of diffusion loss, ohmic loss due to electrode, bipolar plate (BP), and membrane resistances, and gas crossover associated with the water transferring mechanisms. All of the losses are associated with water transferring mechanisms, which is created due to electro-osmoic drag, pressure differential between the anode and cathode sides, and diffusion. Furthermore, the effect of membrane thickness, cathode pressure, and operating temperature on the hydrogen crossover is examined. In addition, the contribution of ohmic loss due to electrode bipolar plate (BP), and membrane resistances is studied and, the contribution of different losses on the cell performance is discussed. Results show that raising cathode pressure from 1 to 40 bar lead to the increment of anodic hydrogen content from 1.038% to 21% at the specific current density of 10,000 A/m2. Enhancing the thickness of membrane has considerable impact on decrementing anodic hydrogen content, but the mass transfer loss rises from 0.022 to 0.027 V with enhancing membrane thickness from 50 to 300 μm, respectively. Furthermore, the contribution of voltage losses, assigned to each of losses are equal to 85%, 3%, and 12% for activation, diffusion and ohmic losses, respectively. It is found that, from the reported contribution for ohmic loss, the contribution of electrode BP, and membrane resistances are 31% and 69%, respectively.     

一种外LET柔顺半铰的动力学建模与分析

对一种外LET柔顺半铰进行建模与动力学特性分析。采用斜率不连续的绝对节点坐标法（ANCF）建立了该柔顺半铰系统动力学方程；对外力作用下半铰中心线和外轮廓的运动变形进行仿真，与实验结果对比，证明了绝对节点坐标法对柔顺半铰动力学建模的有效性；进一步分析了半铰外形尺寸变化对其变形规律的影响。